WHO I AM
Hi, I am Stephan. I joined the Australian Electric Vehicle Association in Sydney. I am doing a second prototype build of this conversion car. I got a lot of support from friends at the car club. Without them there would not have been a project for me. It took me years to work besides my full time job, to convert my car. It started as a 2001 Mazda Tribute. It is now an electric car.
WHAT I DO
The V6 engine is taken out, including the auto gear box, replaced with Mazda 3 manual 5 gear, precision mounting of the new electric motor on the gearbox with an alu conversion plate and keeping the clutch, and installed a custom made HV battery. Sounds easy when you write it in one sentence!
After the wheels were turning, a few other bits and pieces needed to be installed to make it ready.
It is a great ongoing project. More education than anything else so far. The test drives are a pleasure. The design seems great and the build is reasonable quality.
I aim to end up in a safe car that drives me and my family for short drives up to 100km per charge.
Enjoy readying
LONG TERM EXPECTATION
I expect to keep this car at least another 15 to 20 years.
The car is designed for short range usage. It is also expected to drive a little slower. It has less range than many other cars but that is fine.
I got asked a lot: Is it worth starting a project like this? What is it worth? What is the fun? Why am I using mostly re-cycled stuff instead of bying new parts? Can I recommend it? Can I provide an estimate of Cost of ownership?
Some of this I try to answer in this blog.
Example Lesson Learned:
- to buy a relative expensive AC motor seems a good decision, but to buy the motor without warranty was a mistake.
- the original car had an auto gearbox. This resulted in a lot of extra work. For example, ODO and Speedo meter stopped working. Next time I will convert a lighter car with 'manual' gear box to start with which is much easier to convert.